It will come as no surprise but the first thing any visitor to your house will see is your front doorway. This is an ideal chance to set the scene. One way to do this is by making use of custom door knockers. By making the right choice you can give people an insight into who you really are. Some people have followed the British habit of naming their house, and this is something else which can be incorporated into the design you choose.
Consider some of those grand old houses that you used to see in costume dramas and films. Many of these had quite imposing entryways and they seemed very apt to have large and ornately designed ironmongery on these magnificent portals. Now you too can have the same.
There are several finishes which are available, they can be the old fashioned cast iron up to the popular brass. There are plenty of existing designs to pick from, or you might have a better design of your own. If you think that the highly individual route is the one for you, then you will be working with one of the company's designers.
It you opt to have your unique design made in brass, then most likely it will be created by using a process known as sand casting. If it is done properly then the multistage process can create some amazing results. It should be pointed out if the process needs to be followed exactly, otherwise the piece might have to be scrapped.
A mixture of clay, sand and water is packed into a wooden box known as a flask. The design to be made is created in this green sand mixture in both sides of the flask. The two halves are joined together and pouring holes are made, which will permit the molten brass to totally fill the mould. The flask is designed to be separated to allow the completed design to be removed once cool.
Considering that the metal will melt at temperatures of greater than nine hundred degrees Centigrade, it is easy to understand why care must be taken. The flask is left in position until the molten metal cools. Once it gets back to a solid state, the flask can be removed. The surface of the casting will appear rough at this point as more work is still needed. This can involve cutting, filing, sanding, buffing and polishing.
Normally to create a matched pair of body and clapper, two castings will be required. If the design requires a striker plate then a third casting might also be needed. Once everything has been created to the required standard a hard wearing clear lacquer is applied. The purpose of this is to prevent early tarnishing of your new creation.
The next thing to consider is how your custom door knockers set will be hung. Many people prefer to have them mounted from the front. This has the advantage that from inside there is no sign of unsightly mounting screws, it works fine on wooden doors, but for those made from other material another solution needs to be sought. If you do have the mounting done from the rear it is possible to slightly disguise the mounting screws by using small brass rosettes.
Consider some of those grand old houses that you used to see in costume dramas and films. Many of these had quite imposing entryways and they seemed very apt to have large and ornately designed ironmongery on these magnificent portals. Now you too can have the same.
There are several finishes which are available, they can be the old fashioned cast iron up to the popular brass. There are plenty of existing designs to pick from, or you might have a better design of your own. If you think that the highly individual route is the one for you, then you will be working with one of the company's designers.
It you opt to have your unique design made in brass, then most likely it will be created by using a process known as sand casting. If it is done properly then the multistage process can create some amazing results. It should be pointed out if the process needs to be followed exactly, otherwise the piece might have to be scrapped.
A mixture of clay, sand and water is packed into a wooden box known as a flask. The design to be made is created in this green sand mixture in both sides of the flask. The two halves are joined together and pouring holes are made, which will permit the molten brass to totally fill the mould. The flask is designed to be separated to allow the completed design to be removed once cool.
Considering that the metal will melt at temperatures of greater than nine hundred degrees Centigrade, it is easy to understand why care must be taken. The flask is left in position until the molten metal cools. Once it gets back to a solid state, the flask can be removed. The surface of the casting will appear rough at this point as more work is still needed. This can involve cutting, filing, sanding, buffing and polishing.
Normally to create a matched pair of body and clapper, two castings will be required. If the design requires a striker plate then a third casting might also be needed. Once everything has been created to the required standard a hard wearing clear lacquer is applied. The purpose of this is to prevent early tarnishing of your new creation.
The next thing to consider is how your custom door knockers set will be hung. Many people prefer to have them mounted from the front. This has the advantage that from inside there is no sign of unsightly mounting screws, it works fine on wooden doors, but for those made from other material another solution needs to be sought. If you do have the mounting done from the rear it is possible to slightly disguise the mounting screws by using small brass rosettes.
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